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Japan has made a new building material from waste concrete and CO2 - could reduce emissions by 7%

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There are still years to decades to go in perfecting the material for widespread use, but this is good news nonetheless. 

If you have ever seen piles of concrete debris from demolished homes and buildings and wondered if those concrete chunks of rubble could ever be recycled somehow, we now have proof that they can. Like most good news on the climate, it indeed would be awesome if we had this new material fifty years ago.

The production of concrete is seven percent of all global CO2 emissions.

Waste concrete is hauled to the local landfill or in the case of Florida, a trash mountain. CO2 in the atmosphere is literally killing us and every other organism on earth. 

From The University of Tokyo press release:

A new kind of concrete could reduce emissions from the construction industry. Calcium carbonate concrete is made from waste concrete and carbon dioxide from the air or industrial exhaust gases. It shows promise as a future construction material, especially in places where natural resources are limited.

The modern world is built from concrete. Every tall building in every city on Earth uses the durable and versatile material to give it shape and strength. The concrete industry therefore is enormous, and this comes at a cost: It is estimated that around 7% of the world’s carbon dioxide emissions come from the manufacture and use of cement, the main component of concrete. And a large proportion of this 7% is due to the necessary use of calcium, which is usually obtained by burning limestone.

A new way to reduce emissions levels caused by concrete use has been proposed and proven to work by Professor Ippei Maruyama and C4S (Calcium Carbonate Circulation System for Construction) project manager Professor Takafumi Noguchi, both from the Department of Architecture at the University of Tokyo. They have found a way to take waste concrete and captured carbon dioxide, and combine them in a novel process into a usable form of concrete called calcium carbonate concrete.

Inspired by the way some aquatic organisms harden into fossils over time, Maruyama wondered if the same process that forms hard calcium carbonate deposits from dead organic matter could be applied to concrete. Calcium is essential for the reaction between cement and water to form concrete, and Maruyama saw this as an opportunity to investigate a less carbon-intensive way of performing the same function.

Calcium carbonate is a very stable material, so makes for a durable construction material. And the ability to recycle large quantities of material and waste is a great benefit. However, calcium carbonate concrete cannot replace typical concrete at present. It is not quite as strong as typical concrete, though for some construction projects, such as small houses, this would not be a problem. Also at present, only small blocks a few centimeters in length have been made.

The free access study in English can be found here.

Two samples of calcium carbonate concrete, one using hardened cement paste (left) and the other using silica sand. Both raw materials are common construction and demolition waste products

The writers in Climate Brief work to keep the Daily Kos community informed and engaged with breaking news about the climate crisis worldwide while providing inspiring stories of environmental heroes, opportunities for direct engagement, and perspectives on the intersection of climate activism with spirituality politics, and the arts.


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